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14 features ? available in five sizes: 20, 38, 56, 90 and 120 contacts ? insertable / removable varilok contacts ? crimp, solder, solderless wrap, and taper tab terminations ? exceptional versatility: all hardware can be mounted on plug or receptacle (see ordering code) ? actuating screw facilitates mating and unmating, locks mated connectors together ? polarizing hardware can be set to any of six positions at factory; can also be reset by user (see polarizing code) ? optional cover with top or side cable entry and clamp ? optional cable strain relief clamp with adjustable strap for large or small cable bundles (fits on sizes 38 and 56) ? plug and receptacle contacts are protected from mishandling ? guide pins and sockets ensure correct alignment when mating ? aluminum covers ? csa acceptable polyester material varicon ? series 8016 ? .075" x .130" x .150" grid pattern current rating: 8 amperes, maximum contact resistance: 6 milliohms, maximum contact material: phosphor bronze contact plating: gold, 10 microinches min., over nickel, 50-100 microinches insulator material: thermoplastic 94v-o glass filled polyester insulation resistance: 5,000 megohms, min. (polyester) sea level: 1250 volts rms 3.4" hg: 625 volts rms cover and clamp material and finish: aluminum with clear chromate under grey enamel finish technical specifications
15 varicon ? series 8016 ? basic components conectors: covers: contacts: crimp solder tab wire wrap 14.4mm wire wrap 19.3mm wire wrap .567 solder 217 style 218 style 750 style 296 style 504 style male, jackscrew male, fixed nut female, fixed nut female, jackscrew male female (exposed contacts) (recessed contacts) 001/601 style 002/602 style 007/607 style 008/608 style top opening side opening top/side opening (removable side plate)
16 contact termination *000 = contacts not fitted and ordered separately, see page 25 for full list of options 217 = solder 0.098" x 2.49mm 218 = wire wrap ? 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 296 = wire wrap ? 0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm 504 = solder tail ? 750 = wire wrap ? 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm varicon ? series 8016 ? rectangular connector ? 20 contact ordering code plug actuating screw socket actuating screw socket fixed nut 00 prefix 8016 series number 020 number of contacts 217 601 see table below *crimp contacts always ordered separately. see page 25 for details. *select the column desired and replace the xxx with the numbers from column. **united course thread see page 26 for assembly tools. pin layout 20 way 16.26 6.35 3.81 2.44 3.50 4.77 32.39 24.38 10 at 1.90 = 19.00 28.58 0.13 10.41 0.13 recommended layout for front chassis mounting & pcb layout 20 contacts cover insulator basic p/n* color hardware no cover top std side std actuating fixed body type **thread clamp clamp screw nut male 00 8016 020 000 xxx green unc 601 603 604 y n male 00 8016 020 000 xxx green unc 602 605 606 n y male 00 8016 020 000 xxx gray unc 001 903 904 y n male 00 8016 020 000 xxx gray unc 002 905 906 n y female 00 8016 020 000 xxx green unc 608 609 610 y n female 00 8016 020 000 xxx green unc 607 611 612 n y female 00 8016 020 000 xxx gray unc 008 909 910 y n female 00 8016 020 000 xxx gray unc 007 911 912 n y plug fixed nut
*select the column desired and replace the xxx with the numbers from column. **united course thread 17 varicon ? series 8016 ? rectangular connector ? 38 contact 00 prefix 8016 series number 038 number of contacts 217 601 see table below ordering code plug actuating screw plug fixed nut socket actuating screw socket fixed nut contact termination *000 = contacts not fitted and ordered separately, see page 25 for full list of options 217 = solder 0.098" x 2.49mm 218 = wire wrap ? 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 296 = wire wrap ? 0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm 504 = solder tail ? 750 = wire wrap ? 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm *crimp contacts always ordered separately. see page 25 for details. pin layout 38 way 38 contacts cover insulator hardware no top std side std top lge side lge top side actuating fixed body basic p/n* color **thread cover clamp clamp clamp clamp ex lge ex lge screw nut type clamp clamp male 00 8016 038 000 xxx green unc 601 603 604 619 620 631 632 y n male 00 8016 038 000 xxx green unc 602 605 606 621 622 633 634 n y male 00 8016 038 000 xxx gray unc 001 903 904 919 920 931 932 y n male 00 8016 038 000 xxx gray unc 002 905 906 921 922 933 934 n y female 00 8016 038 000 xxx green unc 608 609 610 623 624 635 636 y n female 00 8016 038 000 xxx green unc 607 611 612 625 626 637 638 n y female 00 8016 038 000 xxx gray unc 008 909 910 923 924 935 936 y n female 00 8016 038 000 xxx gray unc 007 911 912 925 926 937 938 n y 19.81 6.35 3.81 1.68 3.79 5.50 6.32 49.28 36.10 4 at 3.30 = 13.20 4 at 3.30 = 13.20 8 at 1.90 = 15.24 42.88 0.13 11.89 0.13 recommended layout for front chassis mounting & pcb layout see page 26 for assembly tools.
18 varicon ? series 8016 ? rectangular connector ? 56 contact 00 prefix 8016 series number 056 number of contacts 217 601 see table below ordering code plug - actuating screw plug ? fixed nut socket - actuating screw socket ? fixed nut pin layout 56 way contact termination *000 = contacts not fitted and ordered separately, see page 25 for full list of options 217 = solder 0.098" x 2.49mm 218 = wire wrap ? 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 296 = wire wrap ? 0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm 504 = solder tail ? 750 = wire wrap ? 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm *crimp contacts always ordered separately. see page 25 for details. 56 contacts insulator hardware no actuating fixed body basic p/n* color **thread cover screw nut type male 00 8016 056 000 xxx green unc 601 y n male 00 8016 056 000 xxx green unc 602 n y male 00 8016 056 000 xxx gray unc 001 y n male 00 8016 056 000 xxx gray unc 002 n y female 00 8016 056 000 xxx green unc 608 y n female 00 8016 056 000 xxx green unc 607 n y female 00 8016 056 000 xxx gray unc 008 y n female 00 8016 056 000 xxx gray unc 007 n y *select the column desired and replace the xxx with the numbers from column. **united course thread 19.81 6.35 3.81 1.68 3.79 5.50 7.24 64.31 51.13 6 at 3.30 = 19.81 6 at 3.30 = 19.81 8 at 1.90 = 15.24 57.91 0.13 11.89 0.13 recommended layout for front chassis mounting & pcb layout see page 26 for assembly tools.
19 varicon ? series 8016 ? rectangular connector ? 90 contact 00 prefix 8016 series number 090 number of contacts 217 601 see table below ordering code plug - actuating screw plug ? fixed nut socket - actuating screw socket ? fixed nut pin layout 90 way contact termination *000 = contacts not fitted and ordered separately, see page 25 for full list of options 217 = solder 0.098" x 2.49mm 218 = wire wrap ? 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 296 = wire wrap ? 0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm 504 = solder tail ? 750 = wire wrap ? 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm *crimp contacts always ordered separately. see page 25 for details. 28.58 7.93 1.72 3.79 6.75 5.88 67.81 52.07 14 at 3.30 = 46.20 12 at 1.90 = 22.86 57.96 0.13 19.43 0.13 recommended layout for front chassis mounting & pcb layout see page 26 for assembly tools. 90 contacts cover insulator hardware top lge side lge top side actuating fixed body basic p/n* color **thread no cover clamp clamp ex lge ex lge screw nut type clamp clamp male 00 8016 090 000 xxx green unc 601 603 604 631 632 y n male 00 8016 090 000 xxx green unc 602 605 606 633 634 n y male 00 8016 090 000 xxx gray unc 001 903 904 931 932 y n male 00 8016 090 000 xxx gray unc 002 905 906 933 934 n y female 00 8016 090 000 xxx green unc 608 609 610 635 636 y n female 00 8016 090 000 xxx green unc 607 611 612 637 638 n y female 00 8016 090 000 xxx gray unc 008 909 910 935 936 y n female 00 8016 090 000 xxx gray unc 007 911 912 937 938 n y *select the column desired and replace the xxx with the numbers from column. **united course thread
20 varicon ? series 8016 ? rectangular connector ? 120 contact 00 prefix 8016 series number 120 number of contacts 217 601 see table below ordering code plug - actuating screw plug ? fixed nut socket - actuating screw socket ? fixed nut pin layout 120 way contact termination *000 = contacts not fitted and ordered separately, see page 25 for full list of options 217 = solder 0.098" x 2.49mm 218 = wire wrap ? 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 296 = wire wrap ? 0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm 504 = solder tail ? 750 = wire wrap ? 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm *crimp contacts always ordered separately. see page 25 for details. recommended layout for front chassis mounting & pcb layout see page 26 for assembly tools. 120 contacts cover insulator hardware top lge side lge actuating fixed body basic p/n* color **thread no cover clamp clamp screw nut type male 00 8016 120 000 xxx green unc 601 603 604 y n male 00 8016 120 000 xxx green unc 602 605 606 n y male 00 8016 120 000 xxx gray unc 001 n/a n/a y n male 00 8016 120 000 xxx gray unc 002 n/a n/a n y female 00 8016 120 000 xxx green unc 608 609 610 y n female 00 8016 120 000 xxx green unc 607 611 612 n y female 00 8016 120 000 xxx gray unc 008 n/a n/a y n female 00 8016 120 000 xxx gray unc 007 n/a n/a n y *select the column desired and replace the xxx with the numbers from column. **united course thread
21 varicon ? series 8016 covers part number for size hardware cable clamp size threads entance type mm (inches) 30 8016 9829 00 000 20 metric side standard 11.53 (0.454) dia 30 8016 9831 00 000 20 metric top standard 11.53 (0.454) dia 30 8016 0200 00 415 20 unc 45 standard 5 x 10 (0.197 x 0.394) min 30 8016 9821 00 000 38 metric side standard 16.51 x 12.70 (0.650 x 0.500) 30 8016 9822 00 000 38 metric top standard 16.51 x 12.70 (0.650 x 0.500) 30 8016 9825 00 000 38 metric side large 16.51 x 15.44 (0.650 x 0.608) 30 8016 9826 00 000 38 metric top large 16.51 x 15.44 (0.650 x 0.608) 30 8016 9838 00 000 38 metric side ex-large 20.83 x 15.60 (0.820 x 0.614) 30 8016 9839 00 000 38 metric top ex-large 20.83 x 15.60 (0.820 x 0.614) 30 8016 0560 00 413 56 unc top/side standard 6 x 14 (0.236 x 0.551) min 30 8016 0560 00 415 56 unc 45 standard 6 x 14 (0.236 x 0.551) min 30 8016 9832 00 000 90 metric side large 20.32 (0.800) dia 30 8016 9833 00 000 90 metric top large 20.32 (0.800) dia 30 8016 9843 00 000 90 metric side ex-large 25.40 x 20.32 (1.00 x 0.800) 30 8016 9844 00 000 90 metric top ex-large 25.40 x 20.32 (1.00 x 0.800) 30 8016 9834 00 000 120 metric side large 20.32 x 27.43 (0.800 x 1.080) 30 8016 9835 00 000 120 metric top large 20.32 x 27.43 (0.800 x 1.080)
optional removable side plate cover 22 clamping and cover dimensions varicon ? series 8016 covers 20 contacts 38 contacts 56 contacts clamp minimum size maximum size 5 x 10 (0.197 x 0.394) 10 x 10 (0.394 x 0.394) 5 x 10 (0.197 x 0.394) 10 x 10 (0.394 x 0.394) part number opening 308016020000413 side/top 308016020000415 45o clamp minimum size maximum size 6 x 14 (0.236 x 0.551) 17 x 14 (0.669 x 0.551) 6 x 14 (0.236 x 0.551) 17 x 14 (0.669 x 0.551) part number opening 308016038000413 side/top 308016038000415 45o clamp minimum size maximum size 6 x 14 (0.236 x 0.551) 17 x 14 (0.669 x 0.551) 6 x 14 (0.236 x 0.551) 17 x 14 (0.669 x 0.551) part number opening 308016056000413 side/top 308016056000415 45o
23 clamping and cover dimensions varicon ? series 8016 covers 90 contacts 120 contacts see page 21 for part numbers
24 varicon ? series 8017 insulator variation cover & body code cable actuating fixed type no. entrance screw screw 001 no yes no 002 no no yes 003 top yes no plug 004 side yes no 005 top no yes 006 side no yes variation code recommended chassis layout insulator variation cover & body code cable fixed actuating type no. entrance nut nut 007 no yes no 008 no no yes receptacle 009 top yes no 010 side yes no 011 top no yes 012 side no yes 00 prefix 8017 series number xxx number of positions 75, 100, 130 xxx 0xx see variation code ordering code contact code 217 = solder 0.098" x 2.49mm ? 60 8017 0513 00 339 218 = wire wrap ? 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 60 8017 0613 00 339 750 = wire wrap ? 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm 60 8017 0623 00 339 296 = wire wrap ? 0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm 60 8017 0633 00 339 313 = wire crimp (contacts loose) ? must be ordered separately 60 8017 0313 00 339 323 = wire crimp (1800 contacts on a reel) ? 60 8017 0323 99 339 must be ordered separately 75/100/130 contacts plug with plug with actuating screw 001 fixed screw 002 receptacle with receptacle with fixed nut 007 actuating nut 008 plug 75 contacts plug receptacle receptacle 100 contacts plug receptacle 130 contacts plug 001 002 003 004 005 006 007 008 009 010 011 012 receptacle connector plug and receptacle combinations no. of front chassis mtg. back chassis mtg. pos. b c d b c d 75 2.500/63.50 1.953/49.61 1.437/36.50 2.500/63.50 2.953/75.00 1.656/42.06 100 3.100/78.74 2.546/64.67 1.437/36.50 3.100/78.74 3.562/90.47 1.656/42.06 130 3.700/93.98 3.156/80.16 1.437/36.50 3.700/93.98 4.156/105.56 1.656/42.06 dimensions inches/mm
25 25 contact style description plating specification order code * crimp contact 0.25m gold all over (standard) 60 8017 0313 00 339 loose 0.25m gold nose & tail (optional) 60 8017 0313 00 042 crimp contact end carrier 0.25m gold all over (standard) 60 8017 0323 99 339 (1800 contacts per reel) 0.25m gold nose & tail (optional) 60 8017 0323 99 042 0.25m gold all over (standard) 60 8017 0323 00 339** 0.25m gold nose & tail (optional) 60 8017 0323 00 042** tail section ? 2.49 x 0.61 (0.098 x 0.024) solder tag contact 0.25m gold all over (standard) 60 8017 0513 00 339 * tail section ? 1.27 x 0.63 (0.025 x 0.005) 14.4mm maxiwrap contact 0.25m gold all over (standard) 60 8017 0613 00 339 tail section ? 1.27 x 0.63 (0.025 x 0.005) 19.3mm maxiwrap contact 0.25m gold all over (standard) 60 8017 0623 00 339 tail section ? 0.635 x 0.63 (0.025 x 0.005) 14.0 miniwrap contact 0.25m gold all over (standard) 60 8017 0633 00 339 tail section ? 0.635 x 0.63 (0.025 x 0.005) 4.3mm pc solder contact 0.25m gold all over (standard) 60 8017 0663 00 339 * for ? 1.00 mm p.t.h. varilok ? loose contacts * indicates standard contact ** order code to be used when purchasing through a usa source. plating code 343 = 0.50 m gold all over varilok ? connectors can be specified as either fully loaded, to include the connector body and a variety of pre-loaded contact termination types or the empty body and a selection of separately specified and ordered contacts. the table below details the various loose contacts available. p type of connector half plug = p socket = r g location side (large dia.) guide pin = g guide socket = s 1 positions 1 through 6 g location side (small dia.) guide pin = g guide socket = s 1 positions 1 through 6 ordering code varicon ? 8016 series connectors are designed with an integral polarizing system to ensure in high density environments that the correct halves are mated together. as a factory standard, male plugs are set to the code pg1g1, with the female receptacles being set to the opposite matching code rs1s1. customers who need to change the standard polarization to another position can do so by using hand tool 06 1989 02 00 0000, or, by ordering the connectors with the required polarization (eg: pg1g4 or rs2s5, etc) when ordering a different polarization from normal, the polarization is called out at the end of the part number (ex: 00 8016 056 000 601pg2g4, etc). connector polarization ordered separately ordered separately if fitted type 217 if fitted type 218 if fitted type 750 if fitted type 296 if fitted type 504

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